The New Aero rims: Efficiency in a luxurious design

Tesla likes to take unconventional paths and tries to stand out from the rest of the automotive industry. This approach is consistently applied not only to the cars and their electric drive systems, but can also be found in other aspects of the business.

For example, the ordering process at Tesla is also kept very simple: Unlike with other manufacturers, anyone ordering a vehicle online has very little choice when it comes to equipment and accessories. While this makes ordering simple and uncomplicated and gives the customer the certainty that the starting price shown will not increase too much, the customizability of the vehicle naturally suffers as a result.

When it comes to rims, for example, Tesla offers a maximum of two options per model, which leads to a growing range on the aftermarket. The New Aero rims produced in Italy are particularly well-known. According to the manufacturer, a The New Aero rim not only focuses on a high-quality design, but above all on improved aerodynamics and therefore greater efficiency.

This makes it a solid alternative to the original Tesla rims, and not just visually. If you want to buy one of these The New Aero rims, you've come to the right place. We explain everything about The New Aero rim, from its origins to technical details.

The New Aero rims: Origin, provenance and history  

The New Aero wheels stem precisely from the dilemma mentioned at the beginning: Tesla itself did not offer enough choice and could not convince all customers with its Aero wheels. Although these were efficient and enabled long ranges by the standards of the time, they were visually unappealing to many buyers. Customers were missing a wheel that was in keeping with the otherwise futuristic Model S.

Independently of each other, the later founders of The New Aero, three German and Swedish Tesla drivers, pondered the problem. They finally came together in a discussion in the Tesla Owners Community forum and decided that they did not want to accept the current situation. They decided to found their own company and "build the wheel that Tesla never built". The new rim should be in "harmony with the construction and design of the vehicle" and "improve every aspect [of a wheel]" - from handling and design to efficiency.

In order to achieve this goal and to be able to sell the resulting product on a large scale, The New Aero teamed up with the Italian family business Fondmetal. Fondmetal is an established wheel manufacturer with decades of experience in the production of alloy wheels. The company was also represented in Formula 1 with its own racing team and thus gained important expertise in aerodynamics.

The New Aero Rim: Design

The "Razor" rims developed exclusively for Tesla vehicles resulting from this partnership can rightly be described as exceptional. In terms of design, The New Aero was inspired by the typical Tesla look, according to the manufacturer. In particular, the rear design with the striking rear lights was incorporated into the look of the rim.

The result is a rim whose D-shaped air outlets are somewhat reminiscent of the over-turbine rim of the Tesla Performance models. However, the outlets on The New Aero rims are significantly smaller, creating a large, continuous surface in the middle of the Razor - a "bowl", as The New Aero puts it. This is intended to reflect the sky and the sun and ensure a "perfect balance between feminine and masculine form".

This design is also made possible by the barely visible integrated wheel nut cover and the matching center cap with the New Aero logo. The latter can also be replaced with the original Tesla cover. The rim is also compatible with the original wheel nuts.

All in all, the New Aero wheel is characterized by a luxurious yet sporty high-end look, which until now could only be found on vehicles from the Rolls Royce or Mercedes Maybach class. Incidentally, the rim has also impressed various international juries: it has won the Red Dot Award: Product Design and the iF Design Award, among others.

The Razor rim is available in sizes between 19 and 22 inches. There is also a choice of up to three colors - Glossy Titanium, Matte Stealth and Smooth Stealth - depending on the size.

The New Aero rims: Efficiency

The look alone is special, but the New Aero Razor rim can do even more: thanks to its special design with a large closed surface and covered wheel nuts, there is less air turbulence on the wheel while driving. In addition, the rims are designed specifically for the left or right side of the vehicle - in other words, they are directional. This ensures that the air flow is always symmetrical.

These properties significantly reduce aerodynamic drag and therefore the vehicle's fuel consumption. Driving noise is also reduced, making the cab even quieter.

In figures, this means 30% less moving air, 9.9% less drag and 94% less lateral force than the standard-equipped Model S. Depending on the vehicle model, this results in between 2 and 7 percent more range.

The New Aero rims for all Tesla models

The idea and concept of the New Aero rims was born with the image of the Model S in mind. However, the range is not limited to this: Razor rims are now available for every Tesla model - there are even The New Aero rims for the Tesla Model 3. With the three colors Glossy Titanium, Matte Stealth and Smooth Stealth, there is something for every taste and every vehicle color. We show you which New Aero wheel fits which Tesla.

The New Aero Model Y rims

There is currently only one suitable Razor rim for the Model Y. The 19-inch Matte Stealth version manufactured using the low-pressure die-cast aluminum process fits all variants of the Model Y and is therefore particularly interesting as a replacement for the Gemini rims, which are also 19 inches in size. According to The New Aero, however, there is only a visual difference compared to the Gemini rims; in terms of efficiency, the two are on a par.

The 19-inch Razor rim has a Europe-wide ECE homologation, while the Model Y Long Range and Performance even have a German ABE (general operating permit) and a NAD, the Italian equivalent.

About the technical data: The 19-inch Razor rim weighs 15 kilograms and has a maximum load capacity of 830 kilograms. It measures 49 x 49 x 22 centimeters or 19 x 9.5 inches and has an offset of +45 millimeters. The New Aero recommends tire sizes between 255/45 R19 and 275/40 R19.

The New Aero rims Tesla Model 3

More choice allows The New Aero Model 3 drivers: They have the choice between the colors Glossy Titanium and Smooth Stealth. Both are available on the 19-inch Razor rim made of low-pressure cast aluminum. The New Aero Model 3 rims are ABE and NAD approved, while the non-performance models of the Model 3 also have ECE homologation.

The Razor rim on the Tesla Model 3 and Model 3 Long Range offers a good alternative to the 18-inch Aero rims or the 19-inch sports rims, as it simply looks better and is on a par with the Aero rims in terms of efficiency.

If you can do without the one inch in diameter, the Razor rims are definitely an alternative to the 20-inch over-turbine rims of the Model 3 Performance. While they are just as eye-catching, The New Aero rims provide up to 7% more range.

To the technical data: The 19-inch Razor rim weighs 14 kilograms and has a maximum load capacity of 710 kilograms. It measures 49 x 49 x 22 centimeters or 19 x 8.5 inches and has an offset of +35-40 millimeters.

The New Aero Rims Model S

The Tesla Model S served as a model and inspiration for the developers of the New Aero Rims. Accordingly, it is hardly surprising that there is the largest selection of Razor rims for the luxury sedan. There is a choice of forged 21-inch monoblock rims in all three colors - Glossy Titanium, Matte Stealth and Smooth Stealth - as well as 19-inch rims made of cast aluminum in Smooth Stealth.

All variants can be ridden without further registrations; the 21-inch Razor has ECE homologation, while the 19-inch version also has an ABE and NAD.

However, this only applies to Model S built up to 2020. For newer models, the rims are also available in both sizes, but only in Matte Stealth (21 inches) or Smooth Stealth (19 inches). In addition, there is still no registration valid in Germany, but ECE homologation for the smaller 19-inch Razor is planned for March 2023, and an ABE is also to follow.

About the technical data: The 21-inch Razor rims weigh 15.65 kilograms each and have a maximum load capacity of 750 kilograms. They are 56 x 56 x 25 centimeters or 21 x 8.5 inches or 21 x 9 inches (depending on the model) and have an offset of +40 millimeters.

The 19-inch rims for the Model S weigh 14 kilograms and can carry a maximum of 750 kilograms. They measure 49 x 49 x 22 centimeters or 19 x 8.5 inches and have an offset of +35 millimeters.

The New Aero rims Model X

The New Aero supplies the largest rims for the Tesla Model X. Here you get 22-inch forged monoblock rims in Glossy Titanium, Matte Stealth or Smooth Stealth. All variants have ECE homologation and can therefore be driven in Germany without registration. Unlike the Model S, there is no differentiation by year of manufacture.

You can also give your Model X or Model X Plaid a boost in efficiency with the New Aero rims - and even without making the rim diameter smaller than the original Tesla parts.

About the technical data: The 21-inch Razor rims weigh 17.9 to 18.8 kilograms each and have a maximum load capacity of 900 kilograms. They are 58 x 58 x 26 centimeters or 22 x 9 inches or 22 x 10 inches (depending on the model) and have an offset of +35 millimeters.

Please note that all New Aero rims are delivered without tires and without BLE tire pressure sensor, regardless of color, size or vehicle model. You should therefore expect additional costs for installation and possibly for the purchase of tires and sensors. If you would like a The New Aero complete wheel set, please contact us here.

The New Aero rim: TÜV, tests and certifications

An important aspect of third-party rims is always the question of registration requirements. In Germany and many other countries, vehicle parts have to be thoroughly checked and approved for use. If a rim does not have such approval, individual registration may be necessary, which involves some effort.

With The New Aero rims, you can avoid this kind of effort. As explained in the model descriptions, almost all variants of the Razor rim have a certification that enables their registration-free use in Germany and many neighboring countries - be it the ECE homologation, a German ABE or the Italian NAD. As the customer, all you have to do is fit the rim. In theory, you don't have to carry any documents, but it never hurts to have a printout of the relevant certification in your glove compartment. The documents are available as PDFs on the respective product pages at Teslabs under the "Downloads" tab.

The efficiency advantage that The New Aero Tesla offers over original rims has been verified by simulation calculations using software from EXA. According to the manufacturer, this is the same software that Tesla itself used to develop the aerodynamics of the Model S.

Buy Tesla The New Aero rims at Teslabs

A set of New Aero Razor rims offers various advantages, from outstanding looks to optimized efficiency. They are an excellent way to individualize your Tesla and make it stand out from the crowd. The existing certifications also keep the necessary effort to a minimum, as the rims can be driven without registration or further documents - often even in large parts of the EU.

And the best thing is: If you decide to order the rims from Teslabs, there are many more benefits waiting for you. When you buy a set of The New Aero rims, we'll give you the shipping costs for free. In addition, you can rely on our competent and uncomplicated support if you have any questions or queries during the entire ordering and delivery process. True to our motto "By Tesla drivers for Tesla drivers", this support team is made up of Tesla experts who are very familiar with the subject matter.

The Teslabs package is rounded off by our wide range of secure payment methods, from Klarna and credit card to PayPal, and our commitment to a more sustainable world: for every order placed with Teslabs, one euro is donated to climate protection and environmental start-ups.

If you have any questions about the Tesla The New Aero rims, please do not hesitate to contact us. We will be happy to help you.